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Škoda GreenFuture
Green Future
08/2022 Green Future
Green Future<br>August 2022
Page 1
7Almost all industrialmachinery uses oilas alubricant, andaround 19 million tonnes of in-dustrial lubricants are consu-med worldwide every year.However, an even greateramount of crude oil is usedto produce them, and the ex-traction comes at ahuge en-vironmental and, at present,economic cost. The process ofoil formation took millions ofyears. After that, vast amountsof time, energy and moneyare needed to extract, trans-port, refine and produce theoil. Therefore, should we notbe doing everything we can toextend the life of the used oilfor as long as possible?In the past 10 years, thethermal stress on the machi-nery has been increasing. Thisis due to the greater demandsfor eciency and operationa-lity, as well as higher machi-ne operating temperatures.Oils in machinery and equip-ment degrade during opera-tion, and their poor conditi-on and quality are behind thevast majority of breakdowns.Frequent downtime associa-ted with millions in losses canbe avoided.Prevention is the best careTo reduce our CO₂ emissi-ons and the amount of oil dis-posed of and to extend itsservice life, the PSZ – CentralTechnical Service departmentemployees use atechnolo-gy called oil additivation. Thisis amethod used to add ad-ditives to used oils, therebyrestoring their original tech-nological properties (the prin-ciple can be compared to vi-tamin supplementation in thehuman body). The processallows industrial oils to with-stand thermal stress even inthe most demanding appli-cations while providing wearprotection – not only to theoils but also to the machine-ry. The benefits of this inno-vative technology are primari-ly in the form of the improvedcondition and extended life ofoils and machinery, reducedreplacement and maintenan-ce costs and reduced envi-ronmental impact. EDWELL-OILED MACHINESGOFURTHERHOW CENTRAL TECHNICAL SERVICE WORKERS EXTENDTHE LIFE OF OILS AT FABLABOur employees of the PF1 – CarProduction MB Idepartment havebeen helping the Czech Red CrossCare Home in Mladá Boleslav forthe third year already. This non-profit organisation provides long-term in-patient, nursing and palliativecare to its clients. Three years ago,Michaela Mittnerová, the director ofthe facility, introduced its principlesand functioning to the ŠKODA AUTOemployees and convinced the PF1team members to support this non-profit organisation in the long termby donating both money and theirspare time. While they all worked onbeautifying the grounds and adjacentland last year, they were faced withwork related to garden revitalisation.They also supported the Care Homewith afundraiser, raising CZK 51,600among them. “Iwould like to thankthe whole team for their financial andphysical help and participation. ThisMay, we carried out our first event ofthe year at the CRC Care Home, butwe’ll be back! We have to keep thegarden in this condition, and we alsopromised to help build arest area forthe sta,” says Jan Umlauf, Head ofthe PF1 department. EDHow is additivation done?1 The FabLabdetermines thelubricant’scondition andits additive components’depletion by analysingthe lubricants throughappropriate methods(e.g. the Ruler method).The analysis is usedto check whether theprocess is even possibleand whether the oil willaccept the additives as itis not agiven.2 Then, using specialtribodiagnostic methods,it determines thesuitability of the oil foradditivation. These arecases where the base oilstill has good properties,but the content ofadditives has decreased.3 According to theresults of these tests,the used additives (e.g.antioxidants, antifoamingadditives, detergents)are added to the oil inconcentrate form toaquantity that matchesthe new oil’sparameters.4 Laboratory testswill then confirmthat everything is asexpected and thatthe oil’stechnologicalproperties haveimproved.THE OIL IS MIXED WITHACONCENTRATE OFSUITABLE ADDITIVES SOTHAT THE MACHINES CANOPERATE FOR YEARS.GARDENREVITALISATION364MACHINES FALL UNDERTHE RESPONSIBILITY OFFABLAB.600M³ OF OIL ARECONTAINED IN THESEMACHINES.1,021OIL SAMPLES ARETESTED ANNUALLYAT FABLAB.700,000EUROS ARE SAVEDANNUALLY BY FABLAB ONNEW OIL PURCHASES.
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- 321413.pdf
Škoda Mobil